Description of 5 inch Live Steam Locomotive
D50 725 of Japan National Railway
<Presented by Hideoki Kimura from July 2006 in JAPAN and USA>
This engine has been completed except for number plates in 14 years. It has moved to Muroran, Kamaishi, Kimitsu in Japan and Indiana in the U.S. I made all parts from steel bars, plates, pipes and cast irons. Some parts such as a boiler are made of brass and copper. |
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Type of D50 Engine in Japan National Railway.
Only tow of 380 engines made in Japan are stored now.
In Umekoji Steam Locomotive Museum(July 2006) | Sanji Park in Kitami City (29 Apr. 2008) |
Dates |
Titles |
Topics | Photos | Total Hours |
3 Sep 2020 |
Coupler | Couplers were the last parts I made. It was difficult to make due to the
complex shape. They were made by brazing several parts. The parts I got
from my friend (right side photo) was very useful to design it. |
5,888 | |
7 May 2020 |
Seat | My first skin work! A driver's seat was made of deer skin with woods and
cusions. |
5,838 | |
12 Apr. 2020 |
Painting | COVID-19 came suddenly. I stayed at home to work. I got an enough time
for D50. I used it to paint D50 body. Every part of the body was disassmbled
and painted. I remained pipes and parts made by brass without paints. It is looked like prewar Lionel models I like. Lionel 262E |
5,824 | |
26 Feb. 2020 |
Compressed Air Cooling Pipes | They are made of 4 mm steel bars. they look good. | 5,729 | |
19 Jan. 2020 |
Plumbing | These pipes are all dummies made of copper pipes of 5mm and 8mm in diameter. | 5,714 | |
22 Sep. 2019 |
Ladder | This shape is easy to make, but I needed some hours to cut plates. I spent a lot of time to visit railroad spots and purchase train models this summer. |
5,668 | |
6 May 2019 |
Water Heater | This water pump is not a general round type of Japan National Railway.
I made an original restangle type. |
5,605 | |
3 Mar. 2019 |
Feed Water Pump | This feed water pump is not a general type of Japan National Railway.
It is an old original type. Becuase I don't know its exact shape, I imaged
it to design. This shape might be different. I didn't have enough time to make it at my garage. This winter was very cold in Indiana. |
5,540 | |
11 Oct. 2018 |
Compressor | It took three months to make a dummy compressor which had complex shape.
It fixed by a bar between front and rear running boards. The compressor has a hole at the back side, because the brake bar (only model) interferes with it. |
5,466 | |
23 Jun. 2018 |
Sand Dome
|
It was very difficult to make round parts on the corner. I made them finally
by hammering sheets on a dent block, after I failed three times. The sand
dome was soldered by silver from 12 parts. It took 44 hours.
A portable air conditioner I bought is very useful for too hot garage in Indiana |
5,351
|
|
15 Apr. 2018 |
Cab |
The cab was completed in nine month after begining. The roof can be opened
for driving. Designed hinge mechanism has good performance. The removal
roof has suitable shape without big distortion made by solder burner.Rear
walls can be removed by screws in order to drive the engine.
Name plates and number plates will be attached finally. |
5,297
|
|
10 Jan. 2018 |
Whistle(Dummy) | The whistle made by scale of 1/8.4 becomes delicate form. It may be broken
by hitting in the future. |
5,217
|
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22 Dec. 2017 |
Boiler Cover
|
The cover on the boiler is completed. It is attached to the inside of
cab front with M2 screws. I made some accesaries on the cover.
Quenched ribbon steels bought in Japan bound the boiler covers. It looks better. |
5,202
|
|
9 Oct. 2017 |
Cab |
The front plate of the cab is t3 thick and the side plats are t2. As I
cannot round t2 thickness near roof, it was used a pipe of 44mm diameter
cut 60 degrees. It looks good. Main parts were soldered with silver. The
roof is not made yet.
|
5,157
|
|
25 Apr. 2017 |
Boiler cover Steam Dome |
The boiler is covered by the left and right rounded sheets of t1
thick. They are separated three parts in the longitudial direction. They
have flat bars on the top of boiler to fix the sheets by screw.
The steam dome has two parts. The upper part was shaved from a round bar and the lower part was hammered from a round sheet. |
紐で縛ってあるのは仮止めで、焼入れリボン鋼で絞める予定 (アメリカでは手に入らず、一時帰国時に調達してくるつもり) |
5,006
|
11 Apr. 2017 |
Smoke Box (inside) |
Some sheets cover holes above the cylinders in the smoke box. Removable
inner stack is attached from outside.
|
4,970
|
|
26 Mar 2017 |
Draft Pipes |
Draft steam pipe goes from steam distributer & draft valve to
under of smokestack though the reinforcing pipe of boiler.
Compressed air for draft is taken from a coupler (lower left side of the boiler) and connected to draft pipe via below and right side of boiler. |
4,951
|
|
14 Mar 2017 |
Oil Pipes |
Pipes from oil pump(right side on the picture) to main steam pipes
through under body. There are check valves before main steam paipes.
|
4,938
|
|
25 Feb 2017 |
Smokestack |
The face of the engine has been appeared. The ring is attached to the
tip of the boiler. The smoke box can be separated in order to remove easily.
The Smokestack was made from three parts. The upper was shaped from disk, the middle was bent from sheet, and the lower was hammered from conical sheet. It is my first try to hammered metal. I failed to make from cylinder plate at first. Next I tried to hammer conical plate. It was succeed very much. Right side is the conical plate before hammerd. |
|
4,928
|
5 Feb 2017 |
Smoke Box |
The face of the engine has been appeared. The ring is attached to
the tip of the boiler. The smoke box can be separated in order to remove
easily.
|
4,890
|
|
2 Jan 2017 |
Smoke Box Door |
My work for the model has been begun from December at last. The
parts of the smoke box door were made in the U.S. They were shaped from
steel disks of φ215 & φ180.
December of Indiana was unusual cold I recognized -18℃. It is too cold to work. The electric heater I prepared is almost useless for the wide garage. I endure the cold during working. |
4,842
|
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6 Oct 2016 |
New house & Work shop |
I spent at hotel for one month and moved to a rental house. It has
three garages that are two for cars and one for my work shop. The model
got no visual damage, but some bolts were loose.
Fishers, IN |
My new work shop. All desks were made by 2x4. |
4,769
|
31 July 2016 | Luggage to the U.S. |
Luggage was moved out two days before I depart to the U.S. I bring
the models, machines and tools without desks, shelfs, air compressor, compound
milter saw, LPG tank, sulfuric asid etc.
After the luggage moving |
4,769
|
|
12 June 2016 | Cage for transport |
An appointed notification to the U.S. has come to me suddenly.
I did not expect it at all.
I was hurried to prepare for transpotation of the model. I began to make the cage for the model at first. It was made by steel angles with nuts and bolts. After it was completed, I failed to put the model into the cage. The model fell to the ground floor from the desk. I felt a big fear. However the damage of the model was not big, becuse the front parts played the role of bumper. Damage of the front parts |
The front parts was repaired, and the model put into the cage. |
4,724
|
14 May 2016 |
Tender/Painting
|
Tender has been completed by painting. It took about one yesr, 321
hours without plannig. They were sanded before painting. The frames are painted to red. |
Tender with a lever for a water pump, a lever for break, lebers for feet. |
4,693
|
24 Apr. 2016 |
Outside plate of Tender | I moved to the head office in Tokyo from Kimitsu works where I have
been for two years. I go to new office by highway bus via aqualine. It
takes one and a half hours, but I need not to move my house. The plates of the tender have been made for four months. The plates are attached on the frames with screws. It was not used silver solder, because heat deform the plates. Rebets on the plates are hit by my revet hammer from back. My original revet hammer |
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21 Dec. 2015 |
Seprator | A separator is in a steam dome for seperating steam and water. Though
I did not know whether a separator of a model is useful, it was equipped. |
4,549 | |
19 Nov. 2015 |
Brake handle | The brakes of the driving wheels cannot stop the engine, but can
stop rolling. They are like parking brakes of automobiles. The braking
power reaches the brake shos of the wheels throug bars, levers and a spring
from the cab. |
4,498 | |
16 Sep. 2015 |
Tank frame of Tender | The tank frame of the tender are made of 9x9 6x9 flat bars which
were connected by M3 bolts. They are solid enough. Image of Driving |
w | 4,355 |
30 Aug. 2015 |
Brake System of Tender | The brake system of the tender is the same mechanism as the real
engines. I brake by the handle of the central right. |
4,313 | |
20 July 2015 |
Bogies of Tender | Nine years passed from tthe start. The wheels, the axle boxes and the springs were assembles in the bogies of the tender. |
4,221 | |
7 June 2015 |
Drain | The drain bars under the cylinders are operated by the cab through rods and levers. Their movements are good. | 4,160 | |
7 June 2015 |
Painting | Whole of the frames were painted. All parts were taken to pieces and painted. Before they were painting, they were pickled, or washed by hot water. Any rust-preventing paint was not used. The kind of paints was the emulsion of ASAHIPEN. It took about one month to assemble them. | 4,160 | |
5 Apr. 2015 |
Bogies of Tender | The bogies have a lot of prats of same forms. It took many hours
to make them. Such parts were pre-painted, and connected by 384 sets of
bolts and nuts. (M2.6 & M3) These parts are 16 pieces to the two bogies. |
4,045 | |
28 Feb. 2014 |
Connector | It connects the engine and the tender. The buffer uses two coil
springs of φ2.5 wire, external φ15, heiht 22mm. |
3,970 | |
9 Nov. 2015 |
Air tanks | Air tanks were made of φ63.5mm pipes and suspended by steel ribbons. | 3,864 | |
28 Sep. 2014 |
Covers of cylinders |
Covers of the cylinders were made from t1mm plates. The air valves
and the drain valves have the original function. The cylinder safety valves
and the eye holes are dummy.
Air valve Cylinder safety valve |
Covers of the cylinder On the cylinder block |
3,818 |
30 July 2014 |
Fire doors |
For the opening and shutting the fire doors, the gears are used.
|
3,763 | |
26 June 2014 |
Fire grate |
Fire grates were made from t3x13mm flat bars and M5 bolts. They
were divided into three parts to diposit and withdraw them from the fire
hole of the boiler.
|
3,723 | |
16 May. 2014 |
Transeferd and Moved | I was transeferd to kimitsu(Chiba) from Kamaishi(Iwate). I looked for
a house with the space for my workshop, and I moved to the new house. My
workshop was dismantled and carryed by the truck. It was very hard work. |
3,712 | |
24 Jan. 2014 |
Running boards |
The running boards were made from t3mm plates with the hemming of
t2x8mm flat bars. The checkered plates made by eching will be on them.
|
3,651 | |
19 Jan. 2014 |
Oil pump |
The mechanical pumps are moved from the valve gear. The ratchet
gear was bought. It was hard to make 29 small parts. I tried to express
details of the box surface. Plan view |
2,882 | |
9 Nov. 2013 |
Whistle valve Draft valve |
2,882 | ||
21 Sep. 2013 |
Boiler connection |
The boiler was put on the frames. The regulator, the pressure gauge
and water gauge were installed to it. It connected to the cylinders with
the tubes. The pressure air into the boiler moves well the cylinders and
wheels through the regulator. Safety valve |
|
2,882 |
2nd Sep. 2013 |
Superheater |
They are four tubes in four large boiler tubes. |
2,882 | |
1st Sep. 2013 |
Regulator valve |
It is slide type. |
2,882 | |
10 Aug. 2013 |
Ashpan hooper |
Opening of the covers is hand-operated (not remote from the cab)
and shutting is moved by the springs. |
2,882 | |
14 July 2013 |
Completion of the third boiler |
The third boiler was compeleted at last ! It took three years since I began to make the first one. I could not clear the low pressured air test by repairing with silver solder. After I tried several times. I changed it to soft solder of hidf temperature melting point. It was very useful. At last, the boiler was tested by high pressured water and cleared more than 0.9MPa. I improved following points mainly. 1) Copper was changed to oxygan-free. 2) Rivets and bolts pitch was shortened to 8mm 3) Copper plating bolts(M3) were used. |
2,882 | |
15 Apr. 2013 |
Third Boiler |
The third boiler was made for nine month. The water in boiler leaked
from about 20 points. It is much better than the former failed boilers. |
2,882 | |
19 Aug. 2012 |
Boiler(remade) |
I tried repairing the boiler again and again with acetylene burner.
But they were not success. At last , the reinforcing bars in boiler were
bending much. I gave up repairing the boiler. I think that the temperature
of acetylene burner is too high for silver solder. I was shocked very much. I do not have any idea how to improve it. |
2,882 | |
6 May. 2012 |
Boiler (remade) Water Guage |
The remade boiler is not completed yet. Though I repeatedly re-solder
the place where air leaks, leaks of air do not decrease. I try to use acetylene burner instead of liquefied petroleum gas(LPG). Because flame of acetylene burner is strong and thin, it is suitable to re-solder small place only. I made the water gauge, while I repaired the boiler. |
Acetylene Burner Water Gauge |
2,882 |
10 Mar. 2012 |
Boiler(remade) | The form of the remade boiler was finished. I begin to test by air instead of water. | 2,810 | |
12 Oct. 2011 |
Boiler(remade) | The boiler body were made from 3 piece of pipes. I bent the 3mm
thickness copper plates by hand and made the pipes. The plates were
joined with rivets of 10mm pitch and soldered with silver. |
2,583 | |
20 Aug. 2011 | Water compartment(tank) and Handy pump | I tried welding with tungsten inert gas to make a water tank. The
result was not good. It is not better than solder for me. |
2,489 | |
11 June 2011 | Boiler | The pipe of body was made by stainless steel, because of strength.
But it was too difficult for me to solder stainless steel and copper with
silver. This boiler was failure. It cannot keep water of the inside.I decided to remake it. |
The failure boiler |
2,327 |
18 Mar. 2011 | Tsunami | My town Kamaishi suffered great damage by the tsunami in 11th march 2011. All of my family were safe. I must work to save our co-workers and restore our workplace for several months. | ||
18 Oct. 2010 | Guide pipe of Cylinder bar | These are just decorations in a dummy. | 2,033 | |
12 Sep. 2010 | Reversing Gear | It is a rotary type of reversing gear. | 1,983 | |
13 Aug. 2010 | Running performance | Bravo! It is good performance to run at test of air. I feel that
it was good decision for me to use piston valves and piston lings. I am sometimes a little hurt at my fingers. I did a little big injury to go to hospital this time at last. |
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18 July 2010 | Valve Gears | It has finished to assemble the valve gears. They were revised to make the traverse of No.1 driving wheels bigger. (The quantity of traverse is +-5.5mm.) | 1,884 | |
16 May 2010 | Links | Combinatiom links and Union links. To the completion of valvegears, the remaining parts are slide bars, Cross heads and valve bar's cross heads. |
1,818 | |
3 May. 2010 | Cylinders | It has finished to assemble the cylinders. they are good performance
at test of air. Piston Valve |
1,788 | |
2 Apr. 2010 | Valve Bar Guide | They are dummys. My mind is easy for making dummy parts, even if they are complex form. | 1,753 | |
14 Feb. 2010 | Cylinder Blocks | Cylimder Brock have almost finished making at last. It took 110
hours added 50 hours for the former mastaked ones. It was difficult to
process 12kg iron blocks(150x115x100mm). And it was more difficult to do
honning. Though honing is usually to ask an expert, I tried it. I do not
make sure about that result. |
1,689 | |
19 Dec. 2009 | Return crank Eccentric rod Curved slotted link |
While I have a hard fight for making cylinders, I made these parts. They have brass bushing on rotation places. | 1,583 | |
13 Sep. 2009 | Main Rods | They have length of 400mm and thickness of 9mm. They have bent easily after cutting the ditches with the millimg machine. It was difficult to remake straight. . |
1,466 | |
3 Aug. 2009 | Coupling Rods |
It took many hours to make six coupling rods, but it were not very
dificult with my new milling machine. I tried seven times last time when
I made C58's one of gage 1. |
1,428 | |
14 June 2009 | Whistle | The model of this whistle is the woodn whistle that I bought at
Durango railway museum in the U.S. I am satisfied with the sound of five musical scales. It will be put in the air tank. (four musical scales) |
Click : Sound of this Whistle (MP3) |
1,368 |
29 May 2009 | Feed pumps | These pumps work in the thied driving wheels. The sylinder bors are diameter of 8mm. The piston strokes are 22mm. |
1,357 | |
16 May 2009 | Break System | This break system moves four axes together. (Real engine moves by
tow axes.) This will work when the engine stop. |
1,316 | |
12 April 2009 | Driving Wheels | It took 139 hours to make driving wheels from the castings. | Without counter weights |
1,199 |
25 Jan. 2009 | Bearing for Driving Wheels | Needle bearings were adopted. |
1,097 | |
18 Jan. 2009 | Trailing Truck | The trailing truck was finished eight months later since I began
to make it last June before I moved. |
1066 | |
6 Dec. 2008 | Wooden Forms of Driving Wheels | I had to remake them after I found a mistake of the driving wheel’s design. |
984 | |
14 Nov. 2008 | Pilot Wheels |
I had a hard time to cut the wheels with the lathe. Cutting surface was very course, because I made a mistake in setting of rotary speed of the new machine. |
955 | |
19 Oct. 2008 | A New Workshop |
My family
moved to Kamaishi. We live together again. I built a new
workshop on the garden of our new house.
It was a kit made in the U.S.A. I added thick inner walls to the shed for soundproofing. |
926 | |
4 Oct. 2008 | N Gauge | Making the scenery of N gauge layout was completed with a little more
in my dormitory. |
It was completed in 31 Dec. 2008. |
902 |
25 Sep. 2008 | Pilot & Trailing Wheels | Casting of the pilot and trailing wheels was finished in Tanaka industry co. The castings are good. Especially their skin looks fine. | 883 | |
3 July 2008 | Transefered |
I have been transferred to Kamaishi works of Nippon Steel. I have to live alone for a while at my company’s dormitory without my family. While I cannot make the model of D50, I will make up the scenery of N gauge layout. |
835 | |
14 Jun. 2008 | Pirot Truck |
These are the pilot truck with the needle bearings and the side control.
|
809 | |
28 May 2008 | Suspensions | I have used whole May to make the suspension system. There are lots of elements in them, such as 144 leaf springs, 64 links, 8 saddles and 8 equalizers and the other parts. |
780 | |
29 Apr. 2008 | The other D50 | There are only two D50 engine in Japan. One is No.140 in Umekouji museum
in Kyoto. I have been there. And I went to Kitami city of Hokkaido to meet
the other D50 (No.25) at last. |
716 | |
20 Apr, 2008 |
Under-Frames |
The under -frames have been almost finished. they are bigger than I expected.
I have realized the size of 5 inch model. There are only two D50 engines in Japan, now. One is No.140 in Umekoji of Kyoto. I have been there. And I went to Kitami city of Hokkaido to meet the other D50 (No.25) at last. |
702 |
|
5 Apr. 2008 |
New Lathe |
A long-awaited lathe came at last! It is able to shape the driving wheels of φ175. It is 100kg in weight. Under-frames have been almost finished. They are bigger than I expected. I have realized the size of the 5inch model. |
664 |
|
23 Mar. 2008 | Rear Frame |
The rear frames have been finished with no trouble. It was well to bend t4.5mm plate with accuacy. | 636 |
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20 Jan. 2008 | Main Frames |
1.Deformation |
501 |
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8 Dec. 2007 |
Motion Plates |
It took 39 hours for the motion plates. I feel it was too long. How many hours dose it take to finish the whole model? I have become afraid of it. I tried a new burner and silver solder. They are easy to use for me. |
430 |
|
15 Sep. 2007 | Convex Glasses |
Because I have grown farsighted, I have often taken off my glasses. So I prepared new up-down type of convex glasses to make the model. I use my own eyes without the glasses when I see fine parts. My progressive nearsighted eyes are very useful to see precision parts. |
310 |
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9 Sep. 2007 |
First Parts |
I do not know the name of this part, this is one of the parts that connect the main frames between 1st and 2nd wheels. | 300 |
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28 Aug. 2007 |
Bearing |
Needle bearings will be used for all wheels. I judge that needle bearings are better performance than metal bearins in real locomotive. |
|
282 |
14 Aug. 2007 | Short Break | My family (my wife, a daughter, two sons and I) traveled in U.S. | Travel's Photo. on Private Page | 280 |
28 July 2007 |
Milling Machine |
The milling machine was replaced. A new big machine was
made in Taiwan at 155kg in weight. I feel that machine tools are
much cheaper than 15 years ago, when I bought the mini-lathe.
It was very hard work for me to move the heavy machine from the front door to the workshop. |
277 |
|
28 July 2007 | Start of Product |
I have started to make the model, as I was not able to endure only that I designed. My first workshop is a common storeroom of the steel. It is too small to complete 5inch engine. It is temporary workshop, because I may be transferred and move to another house. I will make parts of the engine in this small storeroom. |
253 |
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28 Apr. 2007 | Observation Again | I visited Umekouji steam locomotive museum again to research the details of D50. | 209 |
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15 Jan. 2007 | Boiler | The boiler body will be made of stainless steel. The other part will be copper. |
135 |
|
22 Nov. 2006 | Cylinder | The type of Double ports is adopted for the piston valve. |
85 |
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23 Sep. 2006 |
Wheels | I found that shapes of No.3 driving wheels and No.1,2,4 driving wheel are differrent for the first time. | 54 |
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21 Sep. 2006 | Observation | D50 140 is stored at steam locomotive museum 'Umekouji' in Kyoto which is far from my town. I traveled there to observe it and took pictures. | 34 |
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18 Aug. 2006 | Start of Design |
I bought a CAD software of Photron. It is useful when I design on the personal computer. |
17 |
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23 July 2006 | Engine Model | I have chosen Japanese engine type of "D50". This type was a first moderate engine made in Japan, which was designed in reference to American type. Mikado type of wheels and stick under-frames were adopted to D50 for the first time in Japan. 380 engine were made from 1923 to 1931. | 6 |
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2 July 2006 | Start |
I prepare to make a live-steam engine of 5 inch gauge, which has been my dream. C58725 of 45 mm gauge engine was a training before I would make a 5 inch gauge engine. However it took 13 years to complete it. I have hesitated to make a next engine. May I really make it up? 5 inch gauge engine will be much bigger (about three times) than 45 mm gauge one. |
0 |